Bi-Metallic Steam Trap

Bi-Metallic Steam Trap

Robust and versatile steam traps offering resistance to water hammer and superheat

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Bi-Metallic Steam Traps operate based on the deflection of bimetallic elements when exposed to temperature changes.

A bimetallic element is typically composed of two different metals bonded together, each with a different coefficient of thermal expansion. As hot condensate or steam flows through the trap, the temperature change causes the bimetallic strips to bend, opening or closing the valve. During start-up, when air and cool condensate are present, the elements remain open for efficient discharge. As steam arrives and the temperature rises, the elements deflect, closing the valve. A key advantage of bimetallic traps is their ability to withstand superheat and water hammer, making them extremely durable in demanding environments. They typically discharge condensate at a sub-cooled temperature, which can be advantageous for specific applications.

 Key Industries/Applications:  

  • Industries: Petrochemical, chemical, oil & gas, power generation, general manufacturing, and any industry with superheated steam lines or applications prone to water hammer
  • Applications: Main steam lines, steam tracing, outdoor applications (due to good freeze resistance), superheated steam applications, and long condensate lines where sub-cooling can be tolerated or is desired 

Technical data

  • Product capacity / performance range: Available for various condensate loads and pressure ratings, designed to discharge condensate at a controlled sub-cooled temperature, typically below saturation
  • Compliance or standards: Designed and manufactured to international standards for steam traps, ensuring reliable and safe operation
  • Design, flexibility or customisation:  
    • Operating element: Multiple bimetallic strips for precise and controlled valve actuation
    • Materials: Typically, available in forged steel or stainless steel for high temperature and pressure resistance, and corrosion compatibility
    • Connections: Screwed, flanged, or welded connections
    • Orientation: Some designs can be installed in any position
    • Adjustable sub-cooling: Some models offer an external adjustment for the discharge temperature
    • Integral strainer: Often includes an integral strainer for protection against dirt 

Product features

Ease of installation & operational flexibility
Generally compact and relatively easy to install. Their robust design allows for flexible application in various parts of the steam system, including outdoor installations. Automatic operation ensures continuous condensate removal without manual adjustment
Fuel flexibility & performance output
By efficiently removing condensate and air while retaining live steam, bi-metallic traps contribute to optimised heat transfer, leading to reduced steam consumption and improved overall energy efficiency, regardless of the boiler fuel type
Innovative technology & smart controls
Bimetallic element acts as a self-modulating sensor adjusting valve opening based on temperature, handling superheat and resisting water hammer for reliable performance in challenging conditions
Structural strength, load handling & efficiency metrics
High structural strength with resistance to mechanical shock and water hammer, ensuring efficient condensate removal to maximise heat transfer and overall system efficiency
Environmental Impact & Cost Saving
Minimizes steam loss, thereby reducing fuel consumption and associated greenhouse gas emissions. Their durability and resistance to water hammer reduce maintenance needs and extend the lifespan of piping and equipment, leading to significant operational cost savings and reduced environmental impact.