Author: Thermaxqaz

In the realm of industrial processes, the quality of water plays a pivotal role in ensuring efficient perations and product quality. Water treatment in industrial settings is not merely an auxiliary process; it’s a fundamental necessity. This is where Thermax’s industrial water treatment resins come into play, revolutionising the way industries manage their water resources.

Industrial Water Treatment :

Water serves as the lifeblood of various industrial sectors, aiding in steam generation, cooling, cleaning, and forming a vital ingredient in numerous products. However, the water available for these processes often contains impurities like dissolved salts, organic compounds, heavy metals, and contaminants that can lead to corrosion, scaling, fouling, and operational disruptions.

Thermax’s Commitment to Quality :

Thermax, a global leader offering sustainable solutions in the energy and environment domain, recognises the pivotal role high-quality water plays in industrial processes. Armed with decades of expertise, the company has developed an extensive range of industrial water treatment resins designed to address a wide spectrum of water treatment challenges.

Key Features of Thermax’s Industrial Water Treatment Resins:

1. Versatility : Thermax offers a diverse range of resins suitable for a multitude of industrial applications, from boiler feedwater treatment to demineralisation and softening.
2. Efficiency: These resins are engineered to maximise ion exchange capacity, ensuring the efficient removal of impurities from water.
3. Durability : Thermax resins are built to endure, provide long-term, reliable performance in demanding industrial environments.
4. Cost-Effectiveness: By enhancing water quality and reducing the frequency of system maintenance, Thermax’s resins help industries save on operational costs.
5. Environmental Responsibility : Thermax is committed to sustainability, and their resins are designed with a focus on minimising waste and environmental impact.

Thermax’s industrial water treatment resins are indispensable in numerous industrial applications:

Industrial Softening :

Thermax’s industrial water treatment resins are particularly valuable for industrial softening. In many industries, such as those relying on boilers, cooling towers, and heating systems, the presence of hardness ions like calcium and magnesium can lead to scaling and reduced equipment efficiency.
Thermax’s resin-based softening solutions effectively remove these hardness ions, ensuring that water is softened to meet the specific requirements of industrial processes. This not only enhances operational efficiency but also prolongs the lifespan of equipment.

Demineralisation :

In industries where ultra-pure water is essential, such as pharmaceuticals and electronics, demineralisation is crucial. Thermax’s industrial water treatment resins excel in demineralisation by efficiently removing both cations (positively charged ions) and anions (negatively charged ions) from water. This results in exceptionally pure water, free from impurities that could compromise sensitive
processes and products. Whether it’s for pharmaceutical-grade water or electronics manufacturing, Thermax’s demineralisation solutions set the standard for purity.

De-alkalisation :

For processes requiring low alkalinity levels, such as certain chemical manufacturing and food processing applications, Thermax’s de-alkalisation resins play a vital role. Elevated alkalinity levels in water can adversely affect chemical reactions and product quality. Thermax’s de-alkalisation resins
effectively reduce alkalinity, ensuring that water is tailored to meet the specific requirements of these processes. This precision in water quality control is crucial for industries that demand the utmost accuracy..

Mixed Bed Resins :

Mixed bed resins, combining cation and anion exchange resins in a single unit, are the ultimate solution for achieving the highest water purity levels. They are extensively used in industries like power generation, semiconductor manufacturing, and laboratories where the strictest water quality standards must be met. Thermax’s mixed bed resins provide the highest degree of demineralisation, ensuring water is virtually free from all ionic contaminants. This level of purity is essential for applications where even minute amounts of impurities can have a significant impact. Incorporating these specialised resins into your industrial water treatment processes underscores Thermax’s dedication to providing tailored solutions for specific industrial needs. From preventing scaling and enhancing equipment efficiency through softening to delivering ultrapure water for critical applications like pharmaceuticals and electronics, Thermax’s industrial water treatment resins are a trusted choice for industries worldwide. These resins not only meet but often exceed the stringent standards required for industrial water treatment, making them an indispensable part of modern industrial processes.

Applications across Industries :

Thermax’s industrial water treatment resins find applications across a wide range of industries:

1. Power Generation : They help ensure the efficient and reliable operation of power plants by providing high-purity water for boilers and cooling systems.
2. Chemical Processing : Thermax resins play a crucial role in maintaining the quality of chemical products and protecting equipment from corrosion.
3. Food and Beverages : Water quality is paramount in food and beverage production, and Thermax’s food grade and NSF certified resins help meet stringent quality standards.
4. Pharmaceuticals : These resins are used to produce high-purity water for pharmaceutical manufacturing, where product integrity is non-negotiable.
5. Textiles : They contribute to efficient dyeing and finishing processes and water recycling by treating textiles for colour removal in the textile industry.
6. Automotive : Water quality is vital in automotive manufacturing, and Thermax resins ensure that water meets the required specifications.
7. Mining : Industries reliant on water in mining operations benefit from improved water quality and reduced environmental impact. Thermax provides chelating resins for the treatment of tailings to remove the residual impurities and recover precious metals.
8. Petrochemicals : Thermax water treatment resins help protect equipment by producing high-purity water, and also Tulsion polymeric catalyst is used in the production of octane boosters, helping maintain product quality in the petrochemical industry.

In a world where water scarcity and environmental concerns are becoming increasingly pressing issues, Thermax stays committed to providing sustainable and efficient water treatment solutions. Thermax’s industrial water treatment resins are not just products; they are enablers of cleaner, more efficient, and
more responsible industrial processes. As industries strive to meet higher standards of quality, efficiency, and sustainability, Thermax’s industrial water treatment resins stand as a beacon of innovation and reliability, supporting them every step of the way.

To explore the full range of Thermax’s industrial water treatment resins and discover how they can transform your industrial processes, visit Thermax’s Industrial water treatment resins page –
https://www.thermaxglobal.com/chemicals/industrial-water-treatment-resins/

In the vibrant tapestry of India’s economy, the textile industry emerges as a potent force, weaving not just fabric but also millions of livelihoods. More so, India has a 4% share of the global trade in textiles and apparel. Yet, amidst this growth, there is a silent concern – the conventional methods and materials integral to the textile processes that often impact the environment negatively.

From dyeing practices to energy-intensive operations like spinning and weaving, the industry’s ecological footprint demands reconsideration. As India progresses on its sustainable endeavours, it is a rallying call for textile players to steer their course towards cleaner, more responsible technologies. Thermax stands poised to facilitate this transformation with its repertoire of solutions, services, and custom-tailored innovations designed to steer the textile sector towards a greener future.

At the heart of textile manufacturing lies the heating systems, historically based on fossil fuels, emanating emissions that corrode the environment. Thermax offers a spectrum of heating solutions that empower textile manufacturers to adopt renewable energy alternatives viz. renewable power, biomass, waste-to-energy, and innovative waste heat recovery. These solutions can lead to lower emissions and a more environmentally friendly approach.

Consider the case of a textile manufacturing facility in Pune, Maharashtra grappling with the dual burdens of high energy costs and excessive carbon emissions due to oil consumption. Thermax Onsite Energy Solutions Limited (TOESL) stepped in offering a biomass-fired boiler, introducing the ‘Build-Own-Operate’ model. The result was a remarkable reduction in operational costs, lowered carbon footprint, and a steadfast boiler performance – a notable achievement towards sustainability without any upfront investment.

Thermax’s impact does not halt within borders. Thermax’s steam fired vapour chillers provide cooling to an aged textile plant in Bangladesh. Understanding that energy significantly affects operational expenses, Thermax conducts energy audits to analyse consumption patterns. These audits uncover inefficiencies and provide customised solutions to optimise energy usage, resulting in more efficient operations, increased productivity, and a greener footprint.

Thermax’s expertise involves capturing and utilising the excess heat produced during textile production, reducing energy needs and dependence on fossil fuels. In addition to energy efficiency, Thermax also addresses water treatment and wastewater management challenges. This holistic approach ensures a circular water usage cycle, alleviating stress on limited water resources and averting pollution.

A notable milestone is the Zero Liquid Discharge plant in Ambasamudram, Tamil Nadu, which displays Thermax’s commitment. This plant includes an effluent treatment unit, a recycling facility, and advanced evaporators, contributing to a zero-waste goal that echoes Thermax’s promise to protect the environment.

The journey doesn’t stop here. Thermax’s legacy in the textile industry burgeons with a commitment to spearheading a transition towards cleaner, sustainable practices. It is a steadfast partnership, spanning diverse regions and resonating with the vision of an energy-conscious world.

For enquiries related to clean air, clean energy and clean water solutions, reach out to us at enquiry@thermaxglobal.com or call us at 1800-209-0115.

Have you ever wondered why Earth is called the blue planet? It’s because water covers about 70% of its surface. Considering this amount of water available, it seems obvious that it is abundant. However, 97% of the Earth’s water is saline consisting of 1,335 million km3, and 2% is frozen freshwater locked up in glaciers, polar ice caps, soil etc. and is unavailable for use. As a result, there is only 2,04,000 km3 of freshwater available for consumption, which is about 0.5 to 1% of the total freshwater available. Water is mainly used for agriculture, industry, and domestic purposes.

IGlobally, freshwater withdrawals in 2017 totalled 3,880 km3, of which India drew 647 km3. It is estimated that industrial activities require between 2 and 20% of the total amount of water. According to one of the references, India uses 14 km3 of water for industrial purposes, 48 km3 for domestic, and 586 km3 for agricultural purposes. The demand for water in agriculture exceeds 80% of total consumption; therefore, it is crucial to increase water efficiency. As agriculture runoff is a non-point source, its treatment and reuse are difficult. Sewage can be reused, and it can become one of the sources of water. However, in our country, only 1/3rd of sewage is treated. The discharge of untreated wastewater pollutes natural water bodies. Due to the growing demand and limited availability of water, India, China, and a few European and African countries are expected to experience water scarcity by 2025.

In case of scarcity, water supply to industries would be restricted. Considering the rising water demand in India, an additional 7 km3 of water could be made available even if 50% of wastewater is recycled by industries. This volume is equivalent to more than five years of water requirement of New Delhi.

Lack of uniform distribution of water resources across the globe, erratic climate changes, and poor water conservation and management strategies are major causes of water scarcity. It is expected that water scarcity can be physical, where there is not enough water available to meet the demand, or economic, where there is enough water available but not the proper means to produce desirable water quality. Hence, industries must achieve and sustain wastewater recycling to the maximum extent possible. Ideally, Zero Liquid Discharge (ZLD) of all liquid streams should be targeted. There are many factors affecting the effluent treatment process, such as changing effluent quality and quantity, different combinations of constituents from various manufacturing processes, and uncertainty about the effectiveness of conventional treatments.

The ongoing technological advancements and augmentation in manufacturing processes are changing the composition of wastewater. Thus, efficient industrial wastewater treatment plays a critical role in water quality management. It is possible to treat a wide range of effluents by integrating conventional and new technologies. For example, conventional treatment can reduce organic constituents and inorganic solids from coke oven wastewater, whereas novel adsorbents can reduce source-specific constituents. Thus, such hybrid treatment would help to recycle tough-to-treat wastewaters.

ZLD is considered an emerging alternative to reduce the water demand of the industry. As the name indicates, ‘Zero Liquid Discharge’ eliminates all liquid waste from the system. In ZLD, wastewater is treated, reused, and the residues are concentrated and disposed of in solid form. Bioprocesses and membrane filtration-based solutions are adopted for the treatment of industrial wastewater. Thermal technologies like multi effect evaporator (MEE) and mechanical vapour recompression (MVR) are used to concentrate inorganic constituents. This helps the industries to maximise water recovery.

There are a multitude of measures that citizens, industries, and authorities can adopt to bring about a notable change in the water conservation scenario. The first step, however, is to acknowledge that water is a valuable resource and implement water reuse on an organisational as well as individual level. Every drop counts!

– Nandan Prabhune and Sayali Jadhav, Water and Waste Solutions

For enquiries related to clean air, clean energy and clean water solutions, reach out to us at enquiry@thermaxglobal.com or call us at 1800-209-0115.