SPECIALITY PRODUCTS

Thermax offers speciality products which give more benefits to the customer like increase in boiler efficiency, reduction in fuel consumption, monetary savings, etc. Our product 'High Pressure Condensate Recovery System (HPCRS)' received the CII National Award for Excellence in Energy Management in 2018.

“Hot Water Generation System designed for a flow rate of 125 m3/hr of hot water has been installed 7 years ago and is still working satisfactorily at our plant.” – Happy customer from Gurgaon (Haryana) India
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High Pressure Condensate Recovery System

HPCRS, a High Pressure Condensate Recovery System specially designed for the plants where condensate recovery is more than 80%.
The system returns condensate directly to the boiler shell without intervention of boiler feed water tank.

Product Features
  • Elimination of vent steam loss
  • Recovery of complete condensate and flash steam to the boiler drum
  • Complete system is controlled by a micro processor based controllers.

With this system, we can eliminate condensate flashing which reduces the pressure and temperature of the condensate. The heat of both condensate and flash steam cannot be recovered in the boiler feedwater tank as this will result in the feedwater temperature going above 1000 C.

Also, since the condensate temperature is close to saturation, significantly less fuel is required to generate the same amount of steam. The system is estimated to generate fuel savings between 10 to 20%, when compared to a conventional atmospheric condensate recovery system.

HPCRS is operated by PLC based control system with key specialised products like a high temperature centrifugal pump, control valve, pressurised tank, condensate pumping system to handle very high condensate temperature and as well as pressure.

Benefits of HPCRS
  • 100% condensate heat and water recovery is achieved.
  • No flashing of condensate, either at process house or at feedwater tank within the boiler house
  • Reduced Blowdown losses and water treatment cost.
  • Reduced steam pressure fluctuation
  • Significant Water saving due to flash recovery.
  • Significant reduction in the fuel consumption.
  • Food Processing
  • Tyre
  • Tea
  • Plywood
  • Corrugated Box Manufacturing
  • Plywood Industry
  • Rice Mills
  • Tea Industry
  • Paper Industry
  • Rubber Vulcanizing
  • Fish feed Mill
  • Rubber belt Manufacturing
  • Tyre Manufacturing and Retreading
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