WASTE HEAT RECOVERY BOILERS

TBWES provides energy solutions to utilise waste heat from various processes and applications to improve overall energy balance in ferrous metals, non-ferrous metals, cement, refinery, chemical, oil & gas, glass and other sectors. The offerings include a variety of customised, turnkey solutions to generate steam and power.

With over 1000 installations worldwide, we have earned our reputation  as a proven and reliable  leader in waste heat recovery solutions  in  various industries
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Products

Cement Plant

Cement manufacturing is a highly energy-intensive process. Given the fragile and dynamic nature of the fuel and power situation faced by cement plants today, it makes sense for them to adopt waste heat recovery-based solution for the following reasons:

  • Greater energy security – helps meet up to 35% of power requirement
  • Improved competitive positioning
  • Regulatory push – policies mandating use of minimum
    5-10% renewable/WHR energy are already in place in several states
  • Thermax along with technical assistance from M/s Taiheiyo Engineering Corp. (Japan) offers this world-class solution for cement industry.

The source of waste heat in the cement plant is after the suspension pre-heaters downstream of the rotary kilns and the clinker coolers.

Product Features
Waste Heat Recovery Boiler for Pre-heater and Calciner
  • Horizontal boiler with tubes located vertically for uniform dust disposal and gas distribution
  • Proven technology to handle high dust laden gases of pre-heater and calciner
  • Inline/staggered heat transfer area
  • Cross flow gas direction offering efficient heat transfer
  • Fully field proven de-dusting hammering mechanism
  • Higher water holds-up capacity to cater to any steam fluctuations
  • Better accessibility
Waste Heat Recovery Boiler for Clinker Cooler (with/without mid tap off)
  • Vertical boiler with horizontal tubes
  • Cross flow gas direction offering efficient heat transfer
  • Proven design for highly abrasive AQC gases
  • Available in both forced/natural circulation design unlike other designs
  • Less floor space offering flexibility in layout
  • Special finned design for better heat transfer

References

  • J. K. Cement Ltd, Nimbahera
  • J. K. Cements, Mangrol
  • Wonder Cement
  • Rain Cement Ltd.
  • Gujarat Sidhee Cement Ltd.
  • Ultra Tech Cement Ltd.
  • Nuvoco Vistas Corp. Ltd.
  • Ramco Cements Ltd.
  • Reliance Cement Company Pvt Ltd.
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